Unilever - Case study: Cutting CO2 emissions

Unilever continues to invest in more efficient technology, and the development of less energy-intensive manufacturing processes, as part of a global drive that has seen the company achieve a 39% reduction in CO2 from energy per tonne of production since 1995.

At its Gloucester ice cream factory, for instance, the company has reduced more than 2,000 tonnes of CO2 production per year through the installation of a Combined Heat and Power plant. The 2.4MW plant is primarily fuelled by natural gas and the power produced reduces the electricity costs of the manufacturing operation. As a by-product, heat in the form of hot water and steam is produced and this is reused in the ice cream manufacturing process.

Unilever's Marmite factory in Burton upon Trent uses an anaerobic digester which produces biogas from the waste by-product of the manufacturing process to provide energy for the factory. Using the biogas reduces the company's use of natural gas to power the factory.

Around 25% of gas now comes from this source, which means Unilever is saving about 20% on total energy usage at this factory.

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