News article

5 July 2010

New Report Shows Innovation and Investment at Heart of Food and Drink Industry Success

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PRESS RELEASE

An ongoing demonstrable commitment to innovation and high-value production are key reasons why the UK's food and drink industry has emerged from recession in better shape than many other manufacturing sectors, according to a new report commissioned by the Food and Drink Federation[1] from the Institute for Manufacturing[2] at the University of Cambridge. From May 2008 to May 2009, the production index for food and drink fell by only 1.9 compared to 13.1 for manufacturing overall – a clear indication of the industry's resilience. The report was commissioned by the Food and Drink Federation.

Responding, Melanie Leech, FDF Director General, said: “As Government builds the strategy for economic recovery, this report provides a timely reminder of the important financial, strategic and social contribution of the UK's biggest manufacturing sector. We have placed innovative research and development at the heart of our industry and continued to invest in our products, our factories and our people in a hugely challenging economic climate – and are now well-placed to capitalise on these strong foundations as the country emerges from recession. We are a high value added sector offering world-beating capabilities and a rich range of career choices. The Government can place us with confidence at the heart of its strategy for recovery.”

Products:

The UK food and drink industry invests more than £1.1bn a year on R&D - a comparable level with the automotive sector.

It has launched 1,500 new products each quarter since the beginning of 2008. As well as NPD, industry has expended considerable resource in responding to consumer demands for products that are lower in salt, fat or energy.

UK food products are also in demand overseas – 2009 saw the 5th consecutive rise in food exports, growing in value by 4.4% to £9.65bn in 2009, significantly outperforming other manufacturing sectors, which experienced an 11.8% slump in overseas sales.

NB: please see United Biscuits case study at end of press release

Factories:

The food sector has been one of the most resilient manufacturing sectors in terms of output during the recession and FDF members are confident about increasing their investment in UK production facilities in the next three to five years. Indeed, business expenditure by the food and drink industry also supports their increased commitment to investment. According to ONS time series figures, between Q1 2009 and Q1 2010, UK manufacturing business expenditure dropped by almost 25%. Within the same time frame, the food and drink industry increased their business investment by 7.2%, raising its percentage of total manufacturing business expenditure from 13% to 19%. The IfM report also shows that:

  • 65% of UK food and drink manufacturers have more than 75% of their production in the UK UK manufacturers also invest heavily in UK design and research work, with very similar percentages to UK production
  • Nearly 40% of UK food and drink manufacturers plan to increase investment in production and research and design over 3-5 years

NB: please see Coca Cola Enterprises case study at end of press release

People:

  • 94% of employees in the UK food and drink sector are full-time
  • UK food and drink employees are paid well above the national average
  • Average tenure within the food and drink industry is 9 years
  • 20% of employees are graduates

NB: please see Müller Dairy case study at end of press release

Report author Finbarr Livesey, Director at the IfM, said: “The food and drink industry has weathered the recession best of all manufacturing sectors and appears to have continuing strength in R&D. The sector will be a bell weather for changes to come, as the industry addresses environmental and health issues, two areas intimately related to food production.”

The University of Cambridge's Institute for Manufacturing (IfM), is a division of the Department of Engineering. The IfM brings together expertise in management, economics and technology to address the full spectrum of industrial issues. Its activities integrate research and education with practical application in companies, providing a unique environment for the creation of new ideas and approaches to modern industrial practice. The IfM works closely with industry, at a regional, national and international level, providing strategic, technical and operational expertise to help companies to grow and to become more competitive. (www.ifm.eng.cam.ac.uk)

Notes to Editors

1. The Food and Drink Federation (FDF) is the voice of the food and drink manufacturing industry – the UK's largest manufacturing sector.

2. The University of Cambridge's Institute for Manufacturing (IfM), is a division of the Department of Engineering. The IfM brings together expertise in management, economics and technology to address the full spectrum of industrial issues. Its activities integrate research and education with practical application in companies, providing a unique environment for the creation of new ideas and approaches to modern industrial practice. The IfM works closely with industry, at a regional, national and international level, providing strategic, technical and operational expertise to help companies to grow and to become more competitive. (www.ifm.eng.cam.ac.uk)

Download the report: Value of Food & Drink Manufacturing to the UK - pdf | 806kb

More Information

FDF Press team
Cath Wilkins on cath.wilkins@fdf.org.uk or 020 7420 7132
Sarah Lovell on sarah.lovell@fdf.org.uk or 020 7420 7131
Rebecca Wilhelm rebecca.wilhelm@fdf.org.uk or 020 7420 7140

Case Studies

Products: United Biscuits Case Study

United Biscuits has made great progress with its health and nutrition programme and is continuing to make improvements to meet consumer needs. Saturated fat was identified as a key target with changes first made on the snacks portfolio as part of a reformulation programme starting in 2005.

Hula Hoops are made with sunflower oil and now contain 80% less saturated fat than in 2005. KP Crisps also contain 80% less. Skips, KP Mini Chips, Brannigans Crisps, Wheat Crunchies, Frisps, Nik Naks, Space Raiders and Roysters now have 75% less saturated fat. McCoy's Crisps have 70% less and Discos now have 60% less saturated fat. Mini Cheddars Crinklys have seen a 40% saturated fat reduction and Mini Cheddars a 30% reduction.

After achieving saturated fat reductions in the snacks, work started in September 2005 to discover how saturated fat reductions in biscuits could be achieved. In 2009 a number of UB's biscuits were launched with 50% reductions in saturated fat. For some products a second reduction was launched at the start of 2010. Examples of the overall reductions include: an 80% saturated fat reduction in McVitie's Digestives and Light Digestives, a 75% reduction in McVitie's Hobnobs, Rich Tea and Light Rich Tea, and a 65% reduction in McVitie's Light Hobnobs.

Extensive consumer testing was carried out to find the optimum reduction of saturated fat that could still offer the same great taste. UB invested a total of £14m in changes to ingredients and investment in manufacturing facilities, as well as TV advertising to communicate to consumers the news about the reduced saturated fat of McVitie's biscuits.

UB also reduced the saturated fat in some of its popular savoury biscuits in 2009 so that the saturated fat in Jacob's Light Cream Crackers has reduced by 55% and in Jacob's Cream Crackers and High Fibre Cream Crackers by 30%.

For more information, please visit www.unitedbiscuits.com

Factories: Coca-Cola Enterprises Case Study

Coca-Cola Enterprises Ltd (CCE) makes, sells and delivers over 4 billion soft drink bottles and cans in GB every year. The company has seven manufacturing plants and eight distribution sites in GB, and employs 4,650 people across the country.

CCE's Wakefield site is the largest in Europe, with an area size the equivalent of 25 football pitches housing a total of nine production lines. One of these has the largest carbonated filler in Europe producing 1,000 litres of product per minute.

CCE's operation at Milton Keynes currently houses nine production lines, generating over a third of all canned Coca-Cola products manufactured in the UK.

Among other environmental achievements, both sites have achieved a "zero landfill" performance. Here are three examples of recent investment at these two sites:

1. Wakefield: Pre-form area

  • New pre-form area allows the factory to produce its own pre-forms, which are then blown into PET bottles
  • Opened on 2 October 2009 by local MP, the Rt Hon Ed Balls
  • Result of a £6m investment which will help to cut production costs and carbon emissions by reducing delivery miles by 135,000 every year.

2. Milton Keynes: New can line opened

  • On 13 August 2009 CCE unveiled a new £11m canning line at Milton Keynes
  • New line will enable the production of up to 1,500 cans (330ml) a minute
  • Investment will facilitate the GB production of 500ml cans of energy drink Relentless
  • Site workforce increasing by 10 per cent

3. Wakefield: New can line planned

  • On 2 October 2009 CCE announced plans to invest £13m in a new can line at Wakefield
  • New line will increase production by an additional 2,000 cans every minute.
  • New line will increase the site's capacity from over 66 cans per second to over 100 cans per second.

For more information visit: www.cokecce.co.uk

People: Müller Dairy Case Study

Müller Dairy, Britain's leading yogurt producer, is a company which has continued to invest in training and development programmes, throughout the recession.

As well as work placements at various levels from GCSE through to post-graduate and vocational training such as NVQ apprenticeships, Müller Dairy also offers: ongoing desktop computer skills training; internal coaching programmes delivered by key executives; workshops aimed at empowering employees at all levels to maximise their potential; and work placements for employees across different functions within the business.

Over the course of the past 12 months, Müller Dairy has also pledged its commitment to two new major educational initiatives.

The company is funding places for four students on the Eden Programme – the Industry Dairy Education Programme, which aims to develop new learning curricula and qualifications suitable for Europe-wide accreditation within the dairy industry. The company has also given its backing to the new Diploma in Manufacturing and Product Design – a vocational course which was launched in September 2009 in a number of colleges around the country.

As a key employer in the region, Müller Dairy has committed to a joint venture with Stoke on Trent Authority which is running the level 2 Diploma in Manufacturing and Product Design in two local colleges - Edensor Technology College and Thistley Hough Arts & Media College. The company's involvement is not only to provide students with practical advice and insights into the world of dairy manufacturing at the beginning of their course, but also to act as a 'client' assessing new business projects developed by the students as part of their diploma.

For more information visit www.mullerdairy.co.uk

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